Dear Trish
Reading your question I remenbered an answer given by Dan Mayworm to this subject in his monthly column "Infection Prevention" in the Outpatient Surgery Magazin (9/2003). An answer which might help to clear up your future policies for unwanted hairs/debris in sterile/sets/packs.
I quote Dan's statement to the Question:
"If I find a hair in a sterile instrument set in the OR, should I break down the case?
Answer: Apparently breaking down the case is common, but I challenge those doing this to show why it is done. Sterilization authorities agree that anything, such as a hair on instrument that goes through a typical sterilization cycle, will be sterile. At least the surface will be sterile, if the debris is dislocated, the surface it covered would not be considered sterile, but it could be.
Given this, I don't understand the rational behind the extreme reaction to a hair. If the hair fell in the tray after the set was opened, the appropriate reaction would be to consider the tray compromised, but nothing else. Even if the hair is not sterile, it doesn't compromise the rest of the surgical set-up. Simply examining hair (head, face, arms) coverings in the OR is in order.
Examining your cleaning/decontamination/sterilization processes with your chief surgery, OR manager and sterile processing manager might also help. Check that people packing tray wear proper head covering and clean Uniforms, and inspect instruments before placing them in the set".
I fully agree with Dan's above comments. Patient safety has to be the primary consideration but let's not forget common sense and the rising cost in healthcare.
Best regards
Josy Holdener
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